Consulting and Training
This page describes my
philosophy and approach to consulting and training for engineering management,
quality, reliability and safety.
PHILOSOPHY
- Effective management of any engineering
activity must be based upon selection, development and leadership of the
people involved. Quality, reliability, productivity and safety are achieved
only as a result of effective management, in the widest sense. Peter Drucker
taught us this in 1955, but much current management thinking, teaching and
practice seems to have lost the way.
- Quality, reliability and safety are NOT
achieved by procedures and standards. ISO9000 is a misleading and wrong-headed
approach, of benefit only to bureaucrats and the ISO9000 "industry".
Similar standards for reliability and safety ("dependability")
such as ISO/IEC300 and ISO/IEC61508 are equally bad. Companies should avoid
these approaches if possible, and comply with them only when absolutely
necessary. You can comply and apply the excellent methods used by world-class
companies, if you ensure that the compliance aspects are managed so that
they do not detract from real quality achievement.
- Quality, reliability and safety are NOT
achieved by mathematics and statistics. Nearly all teaching and literature
on the subject emphasises these aspects, and ignores the reality that the
ranges of uncertainty involved largely invalidate quantitative methods for
prediction and measurement. In all of my teaching, including my books
and articles, I emphasise the practical engineering and management aspects,
and explain the limitations of the traditional quantitative methods.
- Testing is an essential part of nearly all
engineering development, manufacture and support. It is a difficult and
expensive activity. However, very few companies manage testing effectively,
often basing practices on traditions, standards and culture. The subject
is hardly ever taught as part of engineering education. However, great improvements
in time, cost, and reliability can be achieved by applying the right thinking
and methods. In particular, the use of highly accelerated stresses for development
and manufacturing test (HALT, HASS), as developed by Gregg Hobbs, provides
order-of-magnitude benefits.
WHAT CAN I DO FOR YOU?
I can offer help to:
- Improve the effectiveness of engineering
by better team organization, training and leadership.
- Fully integrate practical, effective
quality and reliability methods into all project stages, and into company
procedures.
- Show how to perform quality and reliability
methods (QFD, FMEA, Taguchi methods, six sigma, SPC, data analysis, etc.)
so that they make real contributions, not just add to cost and time.
- Show how to plan and manage testing,
so that all development and manufacturing testing adds value and reliability.
- Cope with the imposition of standards
such as ISO9000, ISO/IEC61508, MIL-STDS, etc.
- Solve quality and reliability problems.
- Design and provide training tailored
to your needs (technology, markets, procedures, etc.), in co-operation with
your staff.
I have provided help and training to many
companies, including Nokia, HP, GM, Rolls-Royce Cars, Jaguar, Cummins Diesels,
New Holland, SPAR Aerospace, Halliburton, Schlumberger, Raytheon, Oce, Danfoss,
Dyson, etc.
If you would like to discuss how this practical
philosophy can help your business achieve greater engineering effectiveness
and reduced costs, please contact me.
CLICK
HERE FOR LISTS OF OTHER ORGANIZATIONS, COMPANIES AND PEOPLE WHO PROVIDE RELIABILITY
AND TEST INFORMATION, EQUIPMENT, SOFTWARE AND SERVICES.
LINKS TO PEOPLE AND ORGANISATIONS WHO THINK THE SAME WAY
David
Hutchins Consultant on Quality Management, and author of excellent
books on quality management, quality circles, etc.
Gregg
Hobbs Inventor of HALT and HASS, and author of a new book on the subject.
Teaches, consults and runs seminars.
Ops
al la Carte Reliability and test training and consulting.
John
Seddon Author of "In Pursuit of Quality" and critic of ISO9000.>
Alan
Sayle Consultant on quality systems and management. Author of excellent
books on ISO9000 and TQM.
Finn
Jensen Consultant, author: reliability management, reliability of
electronics, seminars.
Jim Mc.Linn. e-mail: JMRel2@aol.com.
Reliability methods, mechanical aspects.
CALCE
(Computer-Aided Life Cycle Engineering Center at University of Maryland).
Information, research, etc. on all aspects of electronics reliability.
IITRI
(Illinois Institute of Technology Reliability Institute). Training courses,
consulting.
Wayne Tustin (Equipment
Reliability Institute) Reliability/test/vibration/shock consulting
and training.
Paul
Barringer Reliability data analysis, training and consulting.
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